Custom Printed Sweatshirts : Logo Techniques, Fabric Types, GSM Weights & Best Practices | DuttaTex Apparel Experts

Explore DuttaTex’s ultimate guide to custom sweatshirts! Compare printed vs. embroidered logos, discover fabrics (cotton, polyester, fleece), weights (200-400 GSM), and technical specs. Boost brand visibility with premium quality, fast shipping, and competitive bulk pricing. Trusted by 5,000+ brands—order custom sweatshirts online today!

Custom Printed Sweatshirts: Logo Techniques, Fabrics, Weights & Technical Insights

1. Logo Customization: Printed vs. Embroidered

Printed Logos

• Screen Printing:

  • Process: Ink pressed through mesh screens.

  • Best For: Bold designs, bulk orders (50+ units).

  • Durability: 50+ washes (if cured properly).

  • Cost: 2−2−5 per print (economical for large batches).

• Digital Direct-to-Garment (DTG):

  • Process: High-resolution inkjet printing.

  • Best For: Full-color, photorealistic designs (1-50 units).

  • Durability: 30-40 washes (softer feel).

  • Cost: 8−8−15 per print.

• Heat Transfer Vinyl (HTV):

  • Process: Heat-pressed pre-cut vinyl.

  • Best For: Metallic/glossy finishes, small orders.

  • Durability: 20-30 washes (prone to cracking).

  • Cost: 5−5−10 per design.

Embroidered Logos

• Flat Embroidery:

  • Stitch Count: 5,000-12,000 stitches per logo.

  • Best For: Corporate branding (polos, hoodies).

  • Durability: Lifetime of garment (high abrasion resistance).

  • Cost: 7−7−15 per piece.

• 3D Puff Embroidery:

  • Process: Foam underlay for raised effect.

  • Best For: Athletic/streetwear brands.

  • Durability: 50+ washes (avoid high-heat drying).

  • Threads: Polyester (colorfast) or rayon (sheen).

• Laser-Cut Patches:

  • Material: Twill fabric with merrow edges.

  • Best For: Retro styles or limited editions.

  • Application: Heat-sealed or sewn-on.

2. Fabric Types & Technical Properties

Key Metrics:

• GSM (Grams per Square Meter): Determines thickness. Higher GSM = warmer, heavier fabric.

• Air Permeability: Critical for athletic wear (measured in CFM). Polyester: 50-80 CFM.

• Pilling Resistance: Measured via Martindale test (5,000+ cycles for premium fabrics).

3. Weight Guide: Matching GSM to Use Cases

• Lightweight (200-250 GSM): Summer events, promotional giveaways.

• Midweight (300-350 GSM): Year-round corporate uniforms (ideal for embroidery).

• Heavyweight (400+ GSM): Winter collections, outdoor workwear.

Why DuttaTex?

DuttaTex is a certified custom apparel manufacturer specializing in high-visibility branded sweatshirts since 2010.

Our Advantages:
✅ Premium Quality: OEKO-TEX certified fabrics, 10,000+ stitch precision embroidery.
✅ Speed: 5-7 day turnaround for bulk orders (100+ units).
✅ Sustainability: Recycled polyester options, water-based inks.
✅ Pricing: Volume discounts (up to 30% off 500+ units).

Industries We Serve:

• Corporate teams

• Sports clubs

• E-commerce brands

• Event merchandise

Free Services:

• Virtual design mockups

• Fabric swatch kits

• Doorstep delivery (global shipping).

FAQs

Q: What’s the best fabric for sweat-wicking custom sweatshirts?
A: 100% polyester (300 GSM) with moisture-wicking finish.

Q: Screen printing vs. embroidery—which lasts longer?
A: Embroidery (50+ washes) outlasts screen printing (30-50 washes).

Q: What GSM is best for gym sweatshirts?
A: 280-320 GSM polyester blends for breathability and stretch.